| NAme: | Cnc Video Measuring System | Keyword: | Cnc Vision |
|---|---|---|---|
| Meas. Accuracy: | (1.5+L/200) μm | Meas. Travel: | 300 X 200 X 200 Mm |
| Camera: | High Resolution SONY CMOS CCD | Resolution: | 0.01 μm Absolute Scale |
| Operation Model: | Automatic | Repeatability: | ± 2 μm |
Fast and Accurate CNC Vision Measuring Network Control Systems With Coaxial Light
Product Introduction
The SP series CNC Automatic Vision Measuring Systems is designed specifically for large scale repeated measuring, it is with high speed, high effcient and powerful.
Video measurement systems are highly sophisticated tools used primarily in industries where precision and accuracy in dimensional measurement are critical. Here are the primary applications and uses of video measurement systems:
1. Quality Control and Inspection
Component Verification: These systems are extensively used to inspect and verify the dimensions and tolerances of manufactured parts, ensuring they meet specified quality standards.
Defect Detection: They help in identifying defects such as scratches, dents, or irregularities on surfaces, which might be difficult to detect with the naked eye.
2. Reverse Engineering
Digital Replication: Video measurement systems can capture the dimensions and features of a part or component, aiding in the creation of CAD models for parts that may not have existing blueprints or for which original designs need modification.
3. Manufacturing
- **Assembly Verification**: They are used to check the alignment and fitting of components during and after the assembly process to ensure everything lines up according to design specifications.
Tool Calibration: These systems help in the calibration of manufacturing tools and equipment, ensuring they operate within required parameters.
4. Engineering Design and Testing
Prototype Analysis: Engineers use video measurement systems to measure and analyze prototypes, providing critical data that can be used to refine designs.
Material Testing: They can also be used to measure changes in materials under various conditions, supporting material science research and development.
5. Medical and Biotechnology
Medical Device Manufacturing: Precision is crucial in medical devices, and these systems ensure that components comply with strict industry standards.
Biomedical Research: In research, they help in the detailed study of biological samples, aiding in various analyses at micro and macro scales.
6. Electronics
Component Placement: In electronics manufacturing, especially PCB assembly, video measurement systems ensure components are precisely placed and soldered, crucial for the functionality of electronic devices.
7. Automotive and Aerospace
Critical Part Inspection: These industries use video measurement systems to inspect critical components like engine parts and aerospace fittings, where precision can impact safety and performance.
8. Research and Development
-Innovative Testing: They are utilized in R&D departments across various industries to test new products and materials, allowing for adjustments before full-scale production.
9. Educational and Training Institutions
Academic Research: These systems are also used in academic settings for teaching and research, providing students and researchers with the tools to conduct detailed measurements and analyses.
Technical Specification
| Model | SP-3020 | SP-4030 | SP-6050 |
| Measuring Travel(mm) | 300 x 200 x 200 | 400 x 300 x 250 | 600 x 500 x 300 |
| Overall Dimension (mm) | 1200 x720 x 1600 | 1250 x 900 x 1600 | 1350 x 1000 x 1850 |
| Work Table Glass Size(mm) | 339 x 239 x 10 | 439 x 339 x 12 | 648 x 548 x 18 |
| Weight (kg) | 280 | 410 | 1700 |
| Max Table Load(kg) | 30 | 30 | 30 |
| Measurement Accuracy (μm) | 1.5+L/200 | 2+L/150 | |
| Repeatability(μm) | 2 | ||
| Magnification | Optical Magnification 0.7-4.5X, Image Magnification 20-125X | ||
| Axis Display Resolution | 0.00001mm (0.01μm) | ||
| Lighting System | Eight areas up light source with two laser positioning system | ||
| Operation Model | Automatic, control by mouse, joystick or keyboard | ||
| Lens | Automatic Zoom, automatic focus optical coaxial lens | ||
| Vision System | High-resolution SONY CMOS global shutter camera | ||
Characterisitics
1. The X / Y / Z three axes of the Absolute Linear Scale is independent researched and developed, with a resolution of up to 0.01 μm
2. F3 high precision closed loop auto zoom lens.
3. The special designed motion controller of Vision measuring machine using Ethernet transmission, which is efficient and reliable system, can solve the disadvantage of unstable USB transmission.
4. High-resolution SONY CMOS sensor of image processor to ensure the image is clear and without smearing.
5. The up light source using eight areas partitioned independent control lighting system, and the light-emitting element using low-attenuation LED to extend working life.
6. Independently developed multi-function 2D and 3D measurement software, the measurement results can be output to DXF, Word, Excel, PDF and other formats.
7. High adaptability to a variety of measurement sensors; Flexible application scenarios
8. The column and base are made of high precision 00 grade granite structure, which is stable and reliable.
Motion Control System Features
F3 high precision closed loop auto zoom lens
Auto Zoom Lens Features:
3 million pixels high resolution auto zoom, auto focus, coaxial light lens
Closed loop servo control eliminates gear transmission gap and greatly improves the repeatability of the machine.
High precision and resolution ring scale specially developed and designed for full closed loop position feedback.
Coaxial light source can solve the darkness problem for deep hole measurement.
Fully closed-loop servo position feedback for fully automatic focusing
Three Axis of SPARTAN series AC servo motor system, providing high speed and reliable position measurement.
21 Items Mechanical Space Compensation
AR Network control System included the 21 orders volumetric compensation, with Ultra-high-speed linear encoder reading and built-in EAD (absolute scale decoder), that allow the system to use our AS-80 high precision absolute scale, providing high accuracy and high resolution measurement.
2D / 3D Multiple Measurement
CNC Vision measuring machines can cooperate with the UK Renishaw high precision touch probe for the measurement as below:
1. Height measurement: use probe to touch a standard plane and many other measuring planes, program will automatically get the height difference between measuring planes and the standard plane.
2. Plane measurement: touch at least three points in the measuring plane, right mouse click to finish, then you can get this plane's inclination and flatness.
3. Sphere measurement: use probe to evenly touch three points on the bigger diameter part of measuring sphere, then touch the top of the measuring
4. Cylinder measurement: touch three points around the cylinder at the same height, then touch another three points at another height, finally you can get the cylinder's radius and inclination.
5. Cone measurement: touch three points around the cone at the same height, then touch another three points at another height, finally you can get this cone's radius and inclination.
6. circle measurement: use probe to evenly touch at least three points on the measuring object, right mouse click to finish, then you can measure an inner circle.
